Job Responsibility as Quality Head (QMS, QA & Metallurgy)
Responsible for Heat Treatment Plan, process & its production, of Volume Hardening, Tempering, Normalizing, Annealing, Induction Hardening & Induction Annealing, etc.
Responsible for every activity of Metallurgical Lab like Documentation (According to IATF 16949 & CQI-9 assessment), Testing (from Raw material to finished product), Internal & External customers handling /audits, and its complaints & Vendor Audits also.
Responsible for Ensuring compliance to IATF 16949, EHS 14001 & 45001 on all department levels by having internal audits weekly/monthly/quarterly & yearly.
Responsible for analysis of daily rejection inhouse/customer end, finding its route causes and implementing CAPA, 8D, RCA & CMS, etc
Responsible for New Process / Part development, FMEA, Control Plan, Process & Product Validation of Furnace.
Responsible for implementing 5S, OJT& Kaizen.
Ensuring MRM every-month for all departments to keep management’s eye on the performance of each department closely.
Supplier & Incoming Quality Assurance & metallurgical Process Quality.
Incoming Raw Material Inspection & Steel Mill Audit & New Part MTDC release to Steel Mill & Forge Shop
Six Sigma Project.
Shot peening and Shot Blasting & MPI.
Responsible for existing & new customer audit as per IATF 16949, VDA, or they're designed checklist.
Ensuring the proper inspection by Q.A. engineers by checking reports and SOP and general point’s audit.
Handling areas of in- process, Final inspection, MPI, Dispatch inspection, forging receiving inspection, customer complaints.
Process monitoring & defect analysis for effective countermeasure by why-why analysis.
Establishing and strengthening of Daily work management (DWM). 35 Nos Engineers and inspectors are work in our down line.
Daily Red bin analysis and prepare the action plan to reduce the rejection PPM by the help of the Pareto chart.
Participation in the development of new products (as a team member) like inspection feasibility study and preparation of SOP & quality plans.
Customer complaint analysis & prepare Action plan (8D form)help of Why why analysis, fishbone diagram with CFT.
Managing and improving final inspection of quality systems and controls.
Ensuring proper data capturing & information analysis to facilitate Quality Improvement.
Giving training & motivation to the team to follow DWM and continual improvement in the process for the achievement of quality targets.
Tracking the deviation & daily verify the countermeasures check sheet against customer complaints.
Ensuring the quality of outgoing products through PDI and dock audits.
Prepared and conducting an SPC study to calculate the Process Capability (Cp & Cpk).
Planning and done the Internal Audits, Product and Process Audits, Poka-yoke validation.
Ensuring the calibration status of all instruments and gauges.
Feedback takes from customers and done the improvement and gives the PPT to satisfy the customer.
Monitored the Inspection reports of part withdrawing and take initiative in the improvement in process & part quality improvement.
Layout Inspection of all components with schedule-wise.
If any component is found non-conforming, immediately isolate that part (Proper identification) & take action for rework (If reworkable) otherwise reject immediately.
